Descripción
6-in-1 Hybrid Laser System – Fiber + CO₂ (Cut • Weld • Clean • Engrave)
One machine. Six industrial laser processes. One precision platform.
The 6-in-1 Hybrid Laser System combines an industrial fiber laser and a CO₂ laser on a single, rigid motion platform. It is engineered for technical users who need a compact but highly capable system that can cut, weld, clean and engrave a wide range of materials with repeatable precision. Instead of multiple separate machines, you get one hybrid workstation that consolidates metal and non-metal processing into a single, controllable cell.
On one chassis, you get all six processes:
- Fiber laser cutting (metals)
- Fiber laser welding
- Fiber laser surface cleaning
- Handheld fiber cutting
- CO₂ laser cutting (non-metals)
- CO₂ laser engraving
With a large 54 × 36 in (approx. 1370 × 910 mm) working area and ±0.02 mm repeatability, the platform covers everything from precision brackets and housings to full-size panels, fixtures and multi-part nests. Typical users include fabrication shops, machine builders, R&D centers, OEM prototyping teams and automation integrators that demand consistent, measurable results.
System Architecture – Hybrid Fiber + CO₂ on One Platform
The system integrates two independent laser sources into one mechanical and control architecture:
- Fiber laser subsystem (~1070 nm) for metals: cutting, welding, cleaning and handheld cutting.
- CO₂ laser subsystem (~10.6 µm) for non-metals: cutting and engraving organics and polymers.
Each laser has its own dedicated optical path, focusing optics and process head, while both share a common XYZ motion system and work envelope. This hybrid layout allows you to perform multiple process steps on the same part without changing fixtures or moving the part to another machine.
Beam delivery & optics:
- Collimating and focusing optics designed for tight, stable spot sizes over the 54 × 36 in field.
- Replaceable protective windows to shield critical optics from spatter and fumes.
- Process nozzles designed for different assist gases (O₂, N₂, air) and edge quality requirements.
- Optional parameter sets for thin sheet, mid-thickness plate and fine-feature cutting.
Motion System & Mechanical Design
The motion platform is built as a rigid XYZ Cartesian system with industrial components, designed for high duty cycles and long-term accuracy.
- Axes: X/Y plane for primary positioning, Z-axis for focus and standoff control.
- Guidance: Precision linear guides and bearing blocks on all linear axes for low friction and repeatable motion.
- Drives: High-resolution servo or closed-loop stepper drives (depending on configuration) with interpolation suitable for small-radius contours.
- Repeatability: ±0.02 mm across the full 54 × 36 in travel when properly installed and calibrated.
- Frame: Rigid steel chassis and gantry construction to minimize deflection under acceleration and load.
- Work surface: Industrial support bed (e.g., slats or honeycomb, depending on configuration) for both metal and non-metal processing.
- Homing & referencing: End-of-travel limit switches and repeatable homing references to maintain consistent coordinate systems between jobs.
The combination of a stiff mechanical structure and precision motion components is what enables the system to maintain laser spot position and cut path accuracy over long runs and complex profiles.
Key Features – Overview
- 6-in-1 hybrid platform – Fiber and CO₂ lasers integrated into a single machine for cutting, welding, cleaning, engraving and handheld work.
- Precision motion system – ±0.02 mm repeatability with industrial linear guides and high-resolution drive technology.
- Large-format work area – 54 × 36 in working envelope for full-size panels, nested parts and complex fixtures.
- Metal + non-metal processing – Fiber for metals, CO₂ for organics and polymers, all in one controlled environment.
- Handheld fiber head – For off-table cutting of oversized structures, weldments and pipes that cannot be fixtured on the bed.
- Multi-step workflows – Cut, weld, clean and mark a part in one setup; reduce handling and alignment errors.
- Industrial control – CNC-style control with G-code support, coordinate systems, offsets and process parameter libraries.
- CAD/CAM-friendly – Compatible with standard CAD/CAM and nesting software used in fabrication environments.
Fiber Laser – Metal Processing Capabilities
The fiber laser subsystem is configured for cutting and welding of ferrous and non-ferrous metals, as well as laser cleaning of surface contaminants. The wavelength around 1070 nm is strongly absorbed by metals, allowing efficient cutting and localized heat input welding.
Metal Cutting – Typical Capability Range*
| Material | Typical Thickness Range* | Applications | Notes |
|---|---|---|---|
| Mild / carbon steel | ~0.5 – 10 mm | Brackets, frames, plates, general fabrication | Uses N₂ or O₂ assist gas depending on edge quality vs speed |
| Stainless steel | ~0.5 – 8 mm | Food equipment, enclosures, decorative parts | N₂ assist gas for oxide-free edges ready for finishing |
| Galvanized steel | ~0.5 – 4 mm | HVAC components, covers, structural details | Parameter tuning required to manage zinc vapor |
| Aluminum (5xxx / 6xxx series) | ~0.5 – 6 mm | Machine frames, panels, automotive / aerospace brackets | High reflectivity; proper optics and clean surface improve results |
| Copper & brass | ~0.5 – 3 mm | Electrical components, busbars, decorative plates | Very reflective; tighter process window, especially on polished material |
| Titanium & alloys | ~0.5 – 4 mm | High-performance parts, medical, aerospace | Requires appropriate assist gas and surface condition |
*Exact limits depend on installed fiber laser power, beam quality, optics and process parameters.
Metal Welding – Fiber Laser
The fiber laser can also be used as a welding source, with a narrow heat-affected zone and deep penetration relative to arc processes. Suitable for:
- Lap, butt and fillet welds on mild and stainless steel thin to medium gauge.
- Aluminum and aluminum alloys with appropriate preparation and fixturing.
- Selected copper/brass applications and some dissimilar metal joints after process development.
- Small structural frames, precision housings, enclosures, battery tabs and mechanical assemblies.
Laser welding allows high travel speeds, minimal distortion and excellent repeatability once the parameters and fixturing are defined.
Laser Cleaning – Fiber
The system can be used for targeted laser cleaning and surface preparation:
- Removal of rust and corrosion from steel surfaces.
- Removal of mill scale and oxide layers prior to welding or coating.
- Cleaning weld zones before and after welding to improve quality and appearance.
- Selective stripping of certain paints and coatings from metal substrates.
Cleaning is performed without chemicals or abrasive media, which simplifies waste handling and surface preparation workflows.
CO₂ Laser – Non-Metal Cutting & Engraving
The CO₂ subsystem is configured for non-metal materials such as woods, plastics, rubbers and composites. The 10.6 µm wavelength is efficiently absorbed by organic materials, producing clean cuts and high-resolution engravings.
Non-Metal Cutting – Typical Capability Range*
| Material | Typical Thickness Range* | Applications | Notes |
|---|---|---|---|
| Acrylic / PMMA | ~1 – 20 mm | Clear panels, display parts, light diffusers, signage | Produces a smooth, polished edge with correct settings |
| Wood / plywood | ~1 – 15 mm | Panels, decorative elements, prototypes, fixtures | Grain, glue and resin content affect cut quality |
| MDF / HDF | ~1 – 12 mm | Jigs, signs, structural inserts, furniture panels | Uniform core leads to predictable cuts |
| Cardboard / paper | Thin to heavy board | Packaging, templates, patterns, sample runs | High-speed cutting possible due to low density |
| Leather | Thin to medium | Custom products, patches, labels, fashion components | Compatible with natural and many synthetic leathers (non-PVC) |
| Rubber (non-PVC) | Gasket & stamp thicknesses | Gaskets, seals, stamps and vibration pads | Composition should be known and tested |
| Fabrics / textiles | Thin sheets | Patterns, technical textiles, filters, custom shapes | Many natural and synthetic textiles can be processed |
*Exact limits depend on CO₂ power, lens selection and process parameters.
CO₂ Engraving
The CO₂ head can engrave a wide variety of materials, including:
- Wood – deep or shallow engraves, textures and patterns.
- Plastics and laminates – control panel overlays, labels, badges.
- Leather – logos, personalization, surface patterns.
- Coated metals – removing paint or coating to expose base material below.
- Glass and ceramics – surface marking via controlled micro-fracturing.
- Anodized aluminum – high-contrast marking of the anodized layer.
This makes the machine suitable not only for structural parts, but also for branding, traceability and decorative functions.
Handheld Fiber Cutting – Off-Table Operations
For components that are too large or too complex to fixture on the table, the system includes a handheld fiber cutting head:
- Quick-connect fiber delivery from the main source.
- Ergonomic handheld handle with integrated trigger and safety interlocks.
- Suitable for trimming large weldments, site work and on-frame modifications.
- Useful for cutting or resizing pipes, beams and profiles directly on the structure.
Handheld mode extends the reach of the system beyond the fixed working area without requiring a separate handheld machine.
Materials You Should NOT Cut
For operator safety, machine longevity and compliance with regulations, the following materials are not recommended:
- PVC and vinyl – releases corrosive hydrochloric acid and chlorine gas, which can damage optics, mechanics and filtration equipment.
- PTFE / Teflon and similar fluorinated materials – decomposition can create highly toxic fumes.
- Polycarbonate (PC) – generally poor cut quality, heavy discoloration and unpleasant fumes.
- Unknown plastics or composites – material composition must be known before processing.
Always verify material specifications and follow local safety, ventilation and filtration requirements before cutting.
Control System, Software & Workflow
The machine uses an industrial motion controller capable of multi-axis interpolation and standard CNC workflows.
- Programming: G-code based, compatible with common CAD/CAM and nesting systems used for laser cutting.
- Supported vector formats: DXF, DWG, AI, SVG, PDF (depending on chosen software stack).
- Engraving formats: PNG, JPG, BMP and other standard raster formats.
- Process libraries: Store and recall parameter sets (power, speed, frequency, gas, passes) for different materials and thicknesses.
- Job management: Queue jobs, run test cuts, adjust offsets and re-run programs as needed.
- Network connectivity: Designed to integrate with PC-based workstations for file transfer and program management.
This allows a straightforward digital workflow: model in CAD, nest parts, generate G-code, send to the machine and run with verified parameter sets.
Technical Specifications (Summary)
- Processes: Fiber cutting, fiber welding, fiber cleaning, handheld fiber cutting, CO₂ cutting, CO₂ engraving.
- Working area: 54 × 36 in (approx. 1370 × 910 mm).
- Laser sources: Industrial fiber laser (~1070 nm) + industrial CO₂ laser (~10.6 µm), exact power according to configuration.
- Motion system: XYZ Cartesian with precision linear guides and high-resolution drive technology.
- Repeatability: ±0.02 mm across full travel under proper installation and calibration.
- Frame & structure: Rigid steel chassis and gantry for high stiffness and low vibration.
- Work support: Industrial bed suitable for metals and non-metals; configurable depending on primary application.
- Cooling: Closed-loop chiller for fiber and CO₂ sources (sizing and specification depend on power rating).
- Fume extraction: Connection to external fume and dust extraction systems is required for metal and non-metal processing.
- Safety: Interlocked guards/doors (where equipped), safety-rated E-stop circuit, handheld head safety interlocks.
- Software compatibility: Works within standard CAD/CAM and nesting workflows used in fabrication, prototyping and series production.
- Typical applications: Sheet-metal fabrication, frames and housings, fixtures and tooling, signage and displays, packaging prototypes, industrial marking and serialization.
FAQ
What materials can this machine cut?
The hybrid system uses a fiber laser for metals and a CO₂ laser for non-metals. Metals include mild steel, stainless steel, galvanized steel, aluminum, copper, brass and titanium within the thickness range of your specific configuration. Non-metals include wood, MDF, acrylic, rubber (non-PVC), leather, textiles, cardboard and many plastics and laminates that are compatible with CO₂ processing.
What materials should not be cut?
Do not cut PVC or vinyl, PTFE/Teflon, unknown fluorinated materials or unknown plastics. These can release corrosive or toxic fumes and damage the machine or filtration system. Polycarbonate (PC) is also not recommended due to poor cut quality and heavy discoloration. If material composition is not known, it must be verified before processing.
What is the maximum thickness it can cut?
Maximum cutting thickness depends on the installed laser power, beam quality and optics. As a typical guideline for common configurations: mild steel up to around 8–10 mm, stainless up to 6–8 mm, aluminum up to 4–6 mm and acrylic up to 15–20 mm are achievable. For precise numbers, the machine configuration should be matched to your target materials and thicknesses.
How accurate is the machine?
The motion system is designed for ±0.02 mm repeatability across the 54 × 36 in working envelope when properly installed and maintained. This supports tight-tolerance work for many mechanical components, brackets, fixtures and assembled structures.
Can I use it for both prototyping and production?
Yes. The system is suitable for single-piece prototypes, engineering samples and fixtures, as well as small- and mid-batch production runs. Parameter sets and digital workflows make it easy to repeat jobs with consistent results once they have been established.
Can I process a part with both fiber and CO₂ in one setup?
Yes. A common workflow is to cut and weld metal features with the fiber laser, clean welds with the same fiber source, and then switch to CO₂ to cut or engrave non-metal components, overlays or labels – all without re-fixturing the part. This reduces handling, alignment effort and the chance of positional errors between process steps.
What files and software can I use?
The machine accepts G-code generated by standard CAD/CAM and nesting software. For geometry, common vector formats such as DXF, DWG, AI, SVG and PDF are supported (depending on the software stack), and for engraving, typical image formats like PNG, JPG and BMP are used. This allows easy integration into existing design and manufacturing workflows.
What about safety, fumes and ventilation?
Laser processing produces fumes, particulates and, in some cases, potentially hazardous gases. The machine is designed to connect to industrial fume extraction and filtration systems, which are strongly recommended and often required by local regulations. Safety interlocks, E-stops and appropriate laser eyewear, especially in handheld mode, are essential for safe operation. Always follow applicable safety standards and guidelines in your region.
What kind of maintenance does the system require?
Routine tasks include checking and cleaning protective windows and lenses, verifying focus and nozzle condition, inspecting and maintaining assist gas supply, monitoring coolant levels and chiller performance, and keeping the work area, bed and fume extraction paths clean. With proper maintenance and operating practices, both the fiber and CO₂ sources are designed for long service life.
