Umprotech FAS-1260: Fully Automatic Horizontal Band Saw

Umprotech FAS-1260 – Fully Automatic Horizontal Band Saw

The Umprotech FAS-1260 is a production-class, fully automatic horizontal band saw engineered for metal service centers, fabrication shops, OEM and contract manufacturers that run in a multi-shift environment.

It is not just a saw, but a complete material cutting cell: from automated feeding and clamping to precise cutting and chip evacuation. The FAS-1260 is designed to run unattended, maintain consistent accuracy and deliver predictable throughput day after day.

Key Value for Owners & Plant Managers

• Higher throughput per square foot – long-stroke NC shuttle and full automation deliver more cut pieces per hour, reducing sawing bottlenecks.
• Lower labor cost per cut – “set-and-forget” operation frees the operator to supervise multiple machines and processes instead of standing at a manual saw.
• Consistent quality – rigid frame and programmable cut lengths minimize variation between parts and batches, reducing scrap and rework.
• Multi-shift & lights-out ready – heavy-duty construction, industrial hydraulics and automated chip/coolant handling support continuous operation.
• Scalable with your business – extended rollers, bundle clamping, motorized conveyors and connectivity options allow you to build a complete cutting line around the FAS-1260.

Technical Highlights for Engineers & Technicians

• Cutting capacity: up to 12.6" (320 mm) round and 12.6" × 15" (320 × 380 mm) rectangular / structural.
• Shuttle feed system: 3 ft (914 mm) NC-controlled shuttle stroke for accurate, repeatable indexing of long bars.
• Main drive: 7.5 HP (5.5 kW) blade motor with variable speed 65–330 ft/min (20–100 m/min).
• Blade: 1" (25 mm) bi-metal band, guided by carbide inserts and roller bearings.
• Hydraulics: up to 870 psi (60 bar) for secure clamping and controlled saw frame movement.
• Coolant: approx. 21 gal (80 L) flood coolant system, optional chip conveyor for continuous swarf removal.
• Build: dual-column, stress-relieved welded steel frame, approx. 7,700 lbs (3,500 kg) base machine weight.

Application Range

The FAS-1260 is optimized for high-volume cutting of:

• Carbon and alloy steels
• Stainless steels
• Structural shapes: beams, channels, angles, I- and H-profiles
• Heavy-walled tubes and pipes
• Solid bar stock and complex extrusions

This wide envelope allows a single FAS-1260 cell to replace multiple dedicated saws and reduce material handling between stations.

Automation & Workflow – True “Set-and-Forget” Operation

The operator simply enters the cut length, quantity and job parameters on the intuitive control panel with job memory and diagnostics. The FAS-1260 then manages the full cycle:

1. NC shuttle feed positions the material.
2. Hydraulic main and shuttle vises clamp the stock.
3. The saw head descends under controlled feed to complete the cut.
4. The head returns, the shuttle re-indexes and the cycle repeats automatically.

This automation enables unattended or semi-attended running during breaks and at the end of the shift, while operators can supervise several machines at once.

Optimized Cutting Envelope

With capacity for 12.6" round and 12.6" × 15" rectangular/structural profiles, the FAS-1260 covers most service-center and fabrication sizes, including long beams and structural members using extended roller conveyors.

Long-Stroke, High-Accuracy Indexing

The 3 ft (914 mm) shuttle stroke reduces the number of index moves on long bars:

• Fewer index cycles → shorter total cutting time.
• NC-controlled positioning → tight length repeatability over large batches.
• Reduced cumulative error over multiple strokes.

Structural Design – Built for Continuous, Multi-Shift Duty

• Heavy-duty welded steel base and saw head, stress-relieved for long-term dimensional stability.
• Dual-column, box-section frame for high stiffness and minimal deflection under load.
• Heavy-gauge material tables and roller assemblies designed for full bar and bundle weight.
• Steel guards and covers with safety interlocks on access doors.

This rigid backbone reduces twist and vibration during aggressive cuts, improving surface finish and extending blade life, while keeping accuracy stable over years of service.

Cutting System & Powertrain

Blade & Guidance

• 1" (25 mm) bi-metal band blade balances beam strength, cutting speed and cost per cut.
• Guided by a precision system with hardened carbide inserts and roller bearings to minimize blade wander.
• Improved surface finish and longer blade life thanks to reduced chatter and more stable cutting.

Drive & Speed Control

• 7.5 HP (5.5 kW) main motor provides torque for solid materials and heavy sections.
• Variable blade speed from approx. 65–330 ft/min (20–100 m/min) to match material and blade type.
• Optional VFD package for soft start and advanced, programmable speed control.

Hydraulics, Coolant & Chip Management

Hydraulic Power

• Dedicated hydraulic pump (2 HP / 1.5 kW).
• Operating pressure up to 870 psi (60 bar).
• Drives main and shuttle vises as well as saw frame descent and feed movement.

Strong, positive clamping is especially important when cutting uneven structural shapes, bundles and long beams where vibration must be controlled.

Coolant & Chip Flow

• Flood coolant system with approx. 21 gal (80 L) tank and dedicated pump (0.25 HP / 0.18 kW).
• Supports effective blade cooling, chip evacuation and improved surface finish.
• Optional automatic chip conveyor continuously removes swarf, keeping the work zone clean and reducing manual cleaning time.

Safety, Ergonomics & Maintenance

• Full safety guarding with electrical interlocks on access doors.
• Integrated emergency-stop circuit.
• Automatic blade stop on overload or blade breakage.
• Good access to blade, guides and vises for quick setup and maintenance.
• Optional centralized automatic lubrication for guides and key moving parts.

Technical Specifications

Standard Equipment (Included)

• Fully automatic horizontal band saw Umprotech FAS-1260.
• Dual-column frame with heavy-duty welded steel construction.
• Hydraulic main vise and shuttle vise.
• NC-controlled 3 ft shuttle feed with programmable cut length and quantity.
• Base infeed roller table (extendable with optional sections).
• One starter 1" band blade.
• Flood coolant system with tank and pump.
• Premium blade guides with carbide inserts and roller bearings.
• Automatic blade stop on overload or blade breakage.
• User-friendly control panel with job memory and diagnostics.
• Safety guards, electrical interlocks and emergency-stop circuit.

Optional Equipment & Upgrades

Material Handling

• Extended infeed and outfeed roller sections (to 40 ft and beyond).
• Motorized roller conveyors for fully automated loading/unloading.
• Height-adjustable support stands for very long stock and beam lines.

Productivity Enhancements

• Bundle clamping system for cutting multiple bars or profiles in one cycle.
• Hydraulic top clamp for large, bowed or irregular structural shapes.
• Additional quick-change band blade sets optimized for different alloys and applications.

Clean & Efficient Operation

• Automatic chip conveyor with collection bin.
• Mist lubrication system (MQL) for applications where flood coolant is less desirable.
• Centralized automatic lubrication system for guides and key moving parts.

Precision & Advanced Control

• Laser or LED cutting line indicator for fast visual alignment.
• VFD blade speed package for advanced speed control and soft start.
• Optional blade deviation monitoring and alarms for critical tolerance cutting.

Connectivity & Support

• Remote diagnostics / connectivity package for proactive maintenance and faster troubleshooting.
• Custom paint and branding options to match customer corporate identity.

Pricing

Base machine price: on request – depends on configuration, region and current commercial terms.

Option Packages & Indicative Pricing*

* Option prices are indicative package surcharges over the base machine. Final pricing depends on configuration, region and current commercial terms.

Option packages (Material Handling, Productivity, Clean & Cool, Precision & Control, Connectivity) can be tailored to your specific production and budget requirements. For a detailed quotation, please contact our sales team with your material range and target throughput.

Conclusion

The Umprotech FAS-1260 is more than a machine; it is a strategic investment in manufacturing efficiency. By combining industrial-grade construction with sophisticated automation, it delivers consistent, high-quality cuts day in and day out, reducing labor costs and boosting output. For any business serious about metal cutting, the FAS-1260 is the reliable, high-performance workhorse that can form the backbone of a modern, profitable fabrication or metal service operation.