Description
Umprotech FAS-1860 – Fully Automatic Dual-Column Horizontal Band Saw
Heavy-duty, fully automatic dual-column horizontal band saw for large profiles and bundles. Engineered for metal service centers, structural fabricators, OEMs, and contract shops processing large beams, bar stock, tubes and structural shapes in multi-shift production.
Cutting capacity (round): 18″ (460 mm) · Cutting capacity (rectangular): 18″ × 24″ (460 × 610 mm) · Shuttle stroke: ≈ 40″ (1,000 mm) NC feed
Machine type: Fully automatic dual-column horizontal band saw · Typical duty: Multi-shift structural & bundle cutting
Key advantages for metal service centers & fabricators
- Large cutting envelope: 18″ (460 mm) round and 18″ × 24″ (460 × 610 mm) rectangular capacity handles wide beams, structural profiles, bundles of tube and large bar stock.
- Fully automatic NC operation: long-stroke (≈40″ / 1,000 mm) shuttle feed with programmed length and quantity for unattended or semi-attended production.
- Dual-column design: rigid, guided saw head on a stress-relieved welded frame for straight cuts, long blade life, and consistent accuracy on heavy sections and bundles.
- Industrial hydraulics & flood coolant: stable, controlled cutting performance for carbon steel, alloy steel and stainless, with extended blade life.
- Bundle clamping & roller conveyor options: configure as the core of a high-throughput, low-labor cutting cell with infeed/outfeed tables up to 40 ft and automatic chip conveyor.
- Low cost per cut: automatic indexing, reduced handling, and long blade life help lower labor and consumable cost per part.
Key technical specifications (summary)
| Model | Umprotech FAS-1860 |
| Machine type | Fully automatic dual-column horizontal band saw with NC shuttle feed |
| Cutting capacity – round | 18″ (460 mm) |
| Cutting capacity – rectangular | 18″ × 24″ (460 × 610 mm) at 90° |
| Shuttle stroke (per index) | Approx. 40″ (1,000 mm), NC-controlled |
| Material feed | Hydraulic NC shuttle vise with multi-stroke indexing for long bar and bundle cutting |
| Frame | Dual-column saw head on a rigid, stress-relieved welded base |
| Hydraulics | Industrial-duty hydraulic power unit for head feed, vises, shuttle and bundle clamps (if equipped) |
| Coolant | Flood coolant system with adjustable nozzles; optional chip conveyor & fine filtration |
| Automation level | Fully automatic cutting cycle with length and quantity programming |
| Typical configuration | Base saw with NC shuttle, main vises, flood coolant; options for bundle clamps, chip conveyor, roller tables up to 40 ft |
| Budgetary price | On request (varies with options, guarding, chip conveyor and roller table length) |
*Exact blade size, motor power, and machine weight are configuration-dependent and are provided in the formal quotation and technical datasheet.
Capabilities & typical applications
The Umprotech FAS-1860 is designed to serve as a primary cut-off center for large profiles, bundles, and long bar stock. It fits naturally into metal service centers, structural shops, and OEMs that need to process heavy material with minimal handling and labor.
- Cutting large I- and H-beams, channels, and structural shapes for building, industrial, and infrastructure projects.
- Bundle cutting of tubes, pipes, and bar stock for high-volume production orders.
- Cutting solid bars and billets for machining, forging, or heat-treatment operations.
- Producing cut-to-length profiles for OEM fabrication, contract manufacturing, and system integrators.
- Forming the backbone of a high-throughput, low-labor sawing cell upstream of drilling, punching or welding lines.
For many users, the FAS-1860 replaces multiple smaller saws and manual setups with a single automatic, programmable sawing center.
Dual-column structure & saw head design
The FAS-1860 is built around a dual-column saw head, travelling on precision-guided columns mounted to a stress-relieved welded frame. This design maintains straightness and blade alignment even when cutting wide, heavy sections or bundled material.
- Dual vertical columns guide the saw head, minimizing lateral deflection and twist.
- Rigid bow and crosshead sized for the higher forces required in 18″ × 24″ structural cutting.
- Stress-relieved base frame for dimensional stability and reduced vibration over the life of the machine.
- Optimized head angle for smoother entry into solids and structural shapes, reducing tooth impact and noise.
NC shuttle feed & automatic length control
A key productivity feature of the FAS-1860 is its long-stroke NC shuttle feed. Instead of manually pushing material by crane or forklift between cuts, the shuttle vise automatically indexes stock to the programmed length.
Shuttle feed system
- Approx. 40″ (1,000 mm) shuttle stroke per index for long material.
- Hydraulic shuttle vise clamps the bar or bundle for accurate positioning.
- Multi-stroke indexing allows cutting of bars far longer than the shuttle stroke.
- Rapid approach and fine indexing speeds for fast cycles and accurate trim cuts.
Control system (concept)
- Industrial NC/PLC-based control with operator-friendly interface.
- Programmed length & quantity: enter part length and batch size, then run automatically.
- Job memory: store frequently used programs for repeat orders.
- Part counter & batch counter for production tracking and quality checks.
- Clear status and alarm messages for faster troubleshooting.
Blade system, drive, hydraulics & coolant
Blade & drive train
The FAS-1860 is designed to run bi-metal or carbide-tipped bands suited to carbon steel, alloy steels and stainless. The drive system is sized for continuous production duty.
- Heavy-duty band drive motor (HP sized for 18″ × 24″ capacity, per final specification).
- Robust gearbox for high torque at low blade speeds, suited to heavy structural cutting.
- Stepless blade speed control (via inverter) to match blade speed to material and blade type.
- Hydraulic or mechanically-assisted blade tensioning for consistent, correct band tension.
Hydraulic system
- Industrial hydraulic power unit for head feed, main vises, shuttle vise and optional bundle clamps.
- Adjustable head downfeed and cutting pressure for different sections and alloys.
- Hydraulic clamping before and after the blade for stable, safe cutting.
Coolant & chip handling
- Flood coolant system to cool the blade and wash chips from the cutting zone.
- Coolant delivery directed at both sides of the band through the guide area.
- Chip brush to keep blade gullets clear for better cutting and longer blade life.
- Optional automatic chip conveyor for continuous production and reduced manual cleaning.
Clamping, bundle cutting & material handling
Proper clamping and roller support are critical when cutting heavy beams and bundles. The FAS-1860 is designed to integrate into a complete material handling system for long, heavy stock.
- Main vise clamping on both sides of the blade for stability and short remnant lengths.
- Hydraulic shuttle vise for accurate indexing of long bars and bundles.
- Optional vertical bundle clamping to stabilize tube and profile bundles during the cut.
- Infeed and outfeed roller tables, extendable up to approx. 40 ft for long material handling.
- Connection points for integration with cross-transfer systems, storage racks or conveyors.
Safety features
The FAS-1860 includes safety features typical of modern automatic band saws in this class. Final compliance with local regulations (OSHA, CE, etc.) depends on site-specific guarding and risk assessment.
- Interlocked guards around the blade and drive areas.
- Emergency stop buttons on the operator panel and selected locations around the machine.
- Blade break or overload detection with automatic shutdown.
- Fail-safe hydraulic and electrical safety circuits for controlled machine stop.
- Optional light curtains or area scanners depending on plant safety standards.
Standard configuration (base machine)
- Umprotech FAS-1860 dual-column horizontal band saw, 18″ round / 18″ × 24″ rectangular capacity.
- NC shuttle feed system with approx. 40″ stroke and programmable length control.
- Hydraulic main vise and shuttle vise for secure clamping.
- Industrial hydraulic power unit for head feed and clamping functions.
- Flood coolant system with tank and pump.
- Operator control panel with NC/PLC-based interface, batch counter and job programs.
- Basic infeed and outfeed support areas ready for roller table integration.
- Operation, safety and maintenance documentation (English).
Implementation & support for high-throughput cutting cells
We support you from evaluation through installation and ramp-up, helping ensure that the FAS-1860 is correctly sized, installed and integrated into your operation.
- Pre-installation review of floor space, foundation, rigging access and power.
- Evaluation of your material mix, profile types, and bundle sizes for correct configuration.
- Guidance on blade selection, cutting data, and coolant strategy for target materials.
- Support with programming, job setup and operator training for safe, efficient use.
- Assistance in integrating the saw with roller tables, conveyors and downstream processes.
Next step: Send us your typical material specifications (profile sizes, bar lengths, bundle dimensions) and required cut lengths. We’ll confirm fit, cycle times and configuration recommendations for your cutting cell.
FAQ – Umprotech FAS-1860 Dual-Column Band Saw
What materials can the FAS-1860 cut?
The FAS-1860 is designed for carbon steels, alloy steels and structural grades, as well as many stainless and tool steels when equipped with suitable blades and cutting parameters. For exotic alloys, we recommend reviewing your requirements during quotation.
Can it cut bundles of tube or bar?
Yes. With the bundle clamping package, the FAS-1860 can cut bundles of tubes, pipes or bars. Proper clamping and correct blade selection are essential for safe, efficient bundle cutting.
How long can the bars be?
The NC shuttle stroke is approx. 40″ (1,000 mm) per index, but with multi-stroke indexing you can cut much longer bars. With appropriate infeed roller tables, bars of 20–40 ft and longer can be processed efficiently.
Is it suitable for unattended or “lights-out” cutting?
The FAS-1860 is intended for automatic, multi-bar and bundle production. Whether fully unattended cutting is appropriate depends on your safety standards, guarding, and overall cell design. We can discuss suitable configurations and safety concepts during project planning.
What information do you need to quote this saw?
For a detailed quote, we typically ask for:
- Material types (steel grades, stainless, alloys).
- Profile types (beams, channels, tubes, bar, solid rounds, etc.).
- Maximum and typical profile sizes and bundle dimensions.
- Annual tonnage, desired shift pattern and automation level.
- Floor layout, available power, and integration requirements.
What is the approximate price?
Because the FAS-1860 is often configured with options (bundle clamps, extended roller tables, chip conveyor, guarding, etc.), pricing is provided on request. As a guideline, machines in this capacity and automation class are a capital investment-level saw and are priced accordingly. A formal budgetary quote can be prepared once your configuration and options are defined.
Glossary of key terms
- Dual-column band saw – a horizontal band saw with a saw head guided on two columns for rigidity and straight cuts.
- Shuttle feed – an automatic material indexing system in which a vise clamps the material and advances it to the programmed length.
- Bundle clamping – clamping system designed to secure multiple bars, tubes or profiles as a bundle during cutting.
- Flood coolant – liquid coolant directed at the cutting area to cool the blade and wash chips away.
- NC (Numerical Control) – control system that allows programming of cut length, quantity and basic cutting sequences.
- FOB – “Free On Board”; pricing at the manufacturer’s plant, excluding freight, duties, taxes and local installation costs.
