CypCut & FSCUT Diagnostics | Version, I/O, EtherCAT & Parameters
CONFIGURATION CONTROL • BACKUP FIRST • SOFTWARE • I/O • MOTION • LASER ENABLE
Freeze the Machine State Before Changing the Controller
CypCut and FSCUT faults can come from software, Windows, configuration, I/O, EtherCAT, servos, height control, laser-source communication or a safety condition. The first step is preserving evidence and backups—not loading a parameter file from another machine.
Submit Controller EvidenceClassify the Fault Before Editing Anything
Software or file
Program will not open, DXF issue, nesting failure, license state, corrupted job or Windows problem.
Network or EtherCAT
Device offline, bus fault, servo communication or hardware-node mismatch.
I/O or safety chain
E-stop, door, gas, chiller, source-ready, contactor or interlock state prevents operation.
Motion and homing
Axis alarm, limit, encoder, servo, origin or collision-related condition.
Height control
Capacitive calibration, follow error, nozzle/ceramic, plate sensing or controller integration.
Laser enable
Source ready but no enable/emission command, wrong protocol or missing permission state.
Controller Identity Package
| Item | What to capture |
|---|---|
| Hardware | FSCUT model, motion card, height controller, servo drives and major I/O hardware. |
| Software | CypCut/HypCut or other software name, exact version/build, Windows version and license status. |
| Machine configuration | Table size, axes, source, cutting head, chiller, exchange table and automation. |
| Failure evidence | Exact alarm, status screens, I/O state, EtherCAT/device list and startup video. |
| Change history | Update, PC replacement, parameter restore, power loss, relocation, drive replacement or wiring work. |
Safe Diagnostic Sequence
- Record the exact error and machine state before resetting.
- Determine whether the fault is software/file, communication, I/O, motion, height control or laser enable.
- Compare current hardware and software identity to the assigned machine documentation.
- Preserve backups and screenshots before approved parameter changes.
- Check external conditions—E-stops, chiller, gas, source-ready, doors and obstruction—without bypassing them.
- Escalate electrical, drive, bus, cabinet or safety-circuit work to qualified personnel.
What to Submit
- Full-screen screenshots, not cropped alarm text only.
- Software version and controller/FSCUT model.
- Video from startup to failure.
- Device/EtherCAT status and relevant I/O screen when safely available.
- Parameter backup availability and date of last known-good operation.
- Machine, source, head, chiller and servo nameplates.
- Exact change immediately before the fault.
Scope Limitation
Evidence review does not authorize remote control, parameter changes, software licensing, electrical work or safety-circuit modification. Compatibility and recovery steps depend on the exact controller generation, machine configuration and valid backup. Written scope controls remote or onsite support.