UmproTech 1530P (6000W) industrial laser cutting system

PURPOSE:

Laser machine UmproTech 1530P (6000W) is designed for laser metal processing. Processing is carried out by cutting and engraving on a plane. The fiber laser cutting machine is a high-tech equipment that combines laser cutting technology and precise CNC mechanism. The machine is successfully used in the metalworking industry, due to the high precision of processing, as well as the best quality of the resulting products.

TYPES OF PROCESSED MATERIALS:

The most effective machine can be used in solving such problems as: figured cutting of metal, rectilinear and curvilinear cutting of metal sheets, processing of carbon, silicon and stainless steels, aluminum and titanium alloys, galvanized sheet.

MACHINE APPLICATIONS:

The fields of application are quite extensive: medical microelectronics, heavy industry, mechanical engineering, metro or car accessories, mechanical parts, arts and crafts, electronic device components, advertising, etc.

MACHINE FEATURES:

• High quality laser beam, small cutting gap, high working efficiency.
• High working speed: the speed is 2 times higher than CO2 laser machine with the same power.
• Stability and long service life of machines: the service time reaches up to 400,000 hours.
• Savings on the consumption of energy resources by machines: energy consumption is lower by 20 - 30% than on a laser machine with a CO2 tube.
• Simplicity and convenience of setup and operation of machines: adjustment of the laser beam is not required.

EXAMPLES OF PRODUCTS RECEIVED:

SOFTWARE FEATURES

The software supports AI, DXF, PLT, Gerber, LXD and other graphics data formats, and supports the international G-code standard developed by Mater Cam, Type 3, Wentai, and more. Automatic optimization when opening/importing DXF and other files, including: removing duplicate lines, merging edges, removing small images, automatically separating inner and outer contours, and sorting. The above functions can be performed manually. Support for editing and typing functions, including: zoom in and out, move, flip, rotate, straighten, copy and combine. Easy-to-use settings for external and internal guides, gap compensation, micro-connections, jumpers, and more. Difference between inner and outer contour, determining the direction of clearance compensation according to the inner and outer contour, checking the guides. Support for breaking and joining curves, smoothing curves, converting text to curves, grouping/ungrouping objects. Automatic nesting feature that reduces project development time and waste. Easy filling with a wide variety of templates. For automatic and manual sort functions, you can set the processing order of images in a group. A special view function allows you to check the processing order in a more interactive way than simulation. Two-stage burning, sequential burning, group pre-burning are supported. The setting of the modes depends on the laser power, frequency, laser type, type of gas used, air pressure, current, delay time and tracking height of the piercing and cutting processes. Real-time setting of frequency and power, parameter setting for smooth start. The material library stores all processing parameters that can be reused for this material. Ability to create a restore point at any point after a stop or temporary stop, start processing fr om any position. The software supports cutting of pipes and flat material, cutting of intersecting lines. Support for cutting height tracking after out of sheet. Automatic edge search and precise positioning. Support 30 kinds of PLC and more than 50 programmable processes. Programmable inputs and outputs, programmable emergency input. Remote control of the system using a wireless remote control and Ethernet.

A NUMBER OF ADVANTAGES OF P.O. SHOULD BE DISCOVERED:

• Management and configuration of the necessary nodes of the laser complex,
• Separate parameters for cutting and plunging modes,
• Automatic optimization of the cutting task,
• Improved perforation function - FLYCUT,
• Optimal arrangement of parts - NESTING,
• Cutting circuit cooling function - LEAD POS,
• Micro jumper function - MICRO JOINT,
• Function for processing complex contours - PULSECUT,
• The function of cutting contours lying on one straight line - LINESECUT,
• Control of laser source parameters,
• cutting head protection,
• remote diagnostics,
• Friendly interface.

Automatic cutting job optimization includes a number of AUTOMATIC P.O. FUNCTIONS:

FLYCUT TECHNOLOGY

This technology optimizes the processing of thin metals. The system does not cut with separate objects, but recognizes all the contours lying on one straight line and after that the cutting head passes the entire sheet at a high pace along a certain straight line. This feature greatly saves processing time when punching a sheet.

NESTING TECHNOLOGY

Allows you to place the maximum required number of parts on the processed sheet, the waste minimization parameter is also taken into account. Thus, time is saved on the preparation of the task. The option also calculates the processing time for this task. This allows you to accurately calculate the cost of the finished product.

TECHNOLOGY LEAD POS

Provides the placement of cooling points along the contour of the part to prevent overheating of the treated surface and flash in the cut zone. This function is relevant for cutting metal at low speeds, angles and small elements.

MICRO JOINT TECHNOLOGY

Automatic placement of jumpers along the cutting contour. Thanks to this option, the finished product does not fall out after cutting, and also prevents the part from turning perpendicular to the workpiece. Actual for the manufacture of decorative parts from stainless steel, wh ere scratches are unacceptable.

PULSECUT TECHNOLOGY

PulSeCut technology is designed for high quality processing of complex contours. The function allows you to process certain sections of the contours (corners, closely spaced sections) in a pulsed mode. Switching between PulSeCut and normal mode is carried out automatically according to the settings. PulSeCut allows the machine to switch between continuous and pulsed cutting modes even within the same circuit.

LINESECUT TECHNOLOGY

LineSeCut does not cut each part separately, but all contours lying on one straight line, which significantly reduces the processing time for thin sheet metals. The optical head passes the entire sheet line by line at a high rate, cutting out the contours in the corresponding segment. The time savings are especially noticeable when cutting perforated gratings.

Laser beam thickness compensation functions are also available to achieve absolutely precise product dimensions. Possibility to set cutting points outside the workpiece processing contour at an arbitrary angle and at different distances, both in automatic and manual modes.

The coordinate system is controlled both from the CNC rack and using a wireless remote control, which greatly facilitates the positioning of the cutting head in relation to the workpiece, and also simplifies the work of the machine operator.

SAFETY:

FUNCTION DEFINITIONS POSITIONS LIST

This function allows you to automatically determine the positional projections and the angle of rotation of the workpiece on the machine table and adjust the cutting program if necessary. If the material is not level on the pallet, then the edges of the material will be detected using the detector and the material will be programmatically rotated to the required coordinates.

A NEW GENERATION OF SAFE FOLLOWING MODULES

The cutting head maintains a constant distance from the workpiece during the cutting process, which reduces the risk of collisions. The machine will stop cutting at the slightest collision with an obstacle. This reduces the accident rate and improves cutting performance.

AUTO GAP TRACKING SYSTEM

The system automatically monitors the gap between the laser head and the metal sheet, prevents gaps when cutting thin metals. Allows you to cut even the "croaker".

AUXILIARY GAS LOW PRESSURE ALARM FUNCTION

Provides the ability to monitor and control the presence of gases in the highways.

INTELLIGENT ALARM SYSTEM

Signals from all feedback nodes are sent to the interface through the control center when the equipment is operating with an error, and the error can be determined by the error code.